Predictive maintenance with solid-state sensors

Solid-State Sensors: Reducing Downtime in Industrial Environments

In today’s competitive industrial landscape, downtime is costly. Every minute of halted production can mean lost revenue, delayed deliveries, and unhappy customers. One of the smartest ways to prevent downtime is to use solid-state displacement sensors, which provide reliable, real-time monitoring without the fragility and high maintenance demands of older sensor technologies.

The Problem with Traditional Sensors

Conventional displacement sensors, such as LVDTs, have moving parts and delicate components that can quickly wear out in harsh industrial conditions. Dust, vibration, temperature shifts, and moisture make these sensors prone to failure. This leads to more frequent maintenance, higher costs, and unexpected breakdowns.

Why Solid-State DS Sensors Are the Better Choice

ElastiSense DS Sensors are fully solid-state, meaning they contain no moving parts. This gives them unique advantages in industrial environments:

  • Rugged durability – Resistant to dust, vibration, shocks, and moisture.

  • Low maintenance – Fewer breakdowns and no need for frequent recalibration.

  • Real-time monitoring – Accurate data for predictive maintenance strategies.

  • Easy integration – Plug-and-play design fits seamlessly into automation systems.

Industrial Applications Where Solid-State Sensors Excel

  • Factory automation – Continuous monitoring of machine movements to reduce production errors.

  • Heavy equipment – Monitoring stress and displacement under high loads.

  • Energy sector – Ensuring stability in turbines, generators, and critical equipment.

  • Infrastructure – Long-term monitoring in tunnels, bridges, and other harsh environments.

Reducing Downtime with Predictive Maintenance

By providing reliable, continuous data, DS Sensors enable predictive maintenance—detecting small issues before they cause major failures. This reduces downtime, extends equipment lifespan, and lowers total cost of ownership.

ElastiSense Sensor Technology – Building the Future of Industrial Monitoring

At ElastiSense, our mission is to deliver robust, accurate, and maintenance-free displacement sensors that thrive in the toughest industrial settings. With DS Sensors, companies can protect their operations and maximize productivity.

👉 Learn more about solid-state displacement sensors: https://elastisense.com/products-sensor-solution/